Before establishing a batch plant or RMC plant, familiarise yourself with the process, including the necessary apparatus, Ready Mix Concrete Requirements, and the numerous phases involved. This is the most crucial step before installing a bulk plant or RMC plant. Before commencing operations at a batch plant or RMC plant, determine what types of permits and Licenses are required in your area. This is a critical phase. Taking into consideration the level of competition and market demand, the second important factor to consider is whether or not a production unit or RMC plant is even possible.
RMC Plant Setup Cost in India
Ready-mixed concrete (RMC) is concrete produced in a batching facility according to the needs of each project, then transported to the construction site “Ready To Use” and delivered to the customer as a single product. This variety of concrete is known as “ready-mixed” concrete. It consists of Portland cement or another form of cement, water, and aggregates, including sand, gravel, or crushed stone. All aggregates must be cleansed materials with traces of particles, soil, and clay.
Frequently, the admixture is applied to improve the workability of the concrete and extend the concrete’s setting time (using retarders) to compensate for the time required for the transport mixer to arrive at the job site. Depending on the source, the extent of the global market is subject to debate. In 2019, it was anticipated to be worth $650 billion, whereas, in 2018, it was predicted to be worth slightly less than $500 billion. In the subsequent section, kindly verify. Establishing an RMC Plant in India, Obtaining License Requirements, RMC Plant Setup Cost and Profit in India, Ready Mix Concrete Requirements, a Detailed RMC Business Plan, and Ready Mix Concrete Requirements, License, Profit, etc.
RMC Plant Setup Cost and Profit 2024 – Highlights
| Plant Name | RMC |
| Full-form | Ready Mix Concrete |
| Profit | Increased by 7-9 GR |
| License | Government authorities |
| Valued | 650$ billion (2019) |
| Capacity of Plant | 20 m3 /hr to 120 m3/hr |
| Business Plan of RMC | Available Below |
Installation Prerequisites for an RMC or Batch Plant
A batch plant is a facility that utilizes an intricate system to produce concrete mixtures. This form of facility is also referred to as a concrete factory or a ready-mix plant. This system comprises many components, including aggregate storage tanks, a mixer, weighing containers, and a computerized control system. Typically, a factory is managed by a group of employees who take shifts supervising the various stages of production. The batching facility is an integral part of the entire process of producing concrete. As in the previous sentence, it is responsible for weighing and mixing the basic materials required to produce concrete, such as cement, sand, gravel, and water.
In addition, several auxiliary devices, such as hoppers for weighing aggregates, receptacles for storing materials, and a computerized control system, are utilized at the facility. Want to know more about RMC Plant Setup Cost in India, Ready Mix Concrete Requirements, License, and Profit?
RMC Plant Setup Cost in India
The cost of setting up a batching plant/RMC plant in India ranges between Rs.1 crore. Which includes land, machinery, and labor. For complete information see the table below –
| Land (Lease / Rent) Deposit | ₹5 Lac |
| Civil work like Generator setup, Office building, Rest shelter & office furniture, etc | ₹5 Lac |
| Plant & Machinery(60m3/hr) | ₹35 Lac (Approx.) |
| Stock of Raw material | ₹10 Lac (Approx.) |
| Transit mixture | ₹20 Lac-25 Lac |
| License fee | ₹1,00,000/- |
| Manpower Salary | ₹1,10,000/- |
RMC Plant Equipment List
A characteristic RMC plant consists of silos and containers for the storage of cement and aggregates, contemplating equipment for dosing the numerous concrete materials, a powerful mixer for the complete mixing of the components, and a computer system that controls the entire production procedure.
The RMC factory utilizes the following categories of machinery, among others:
- Compressors for air and cement, in addition, to refuse storage, are included.
- Skip extender Storage silos for cement and fly ash
- The system of screw conveyors
- Weight method
- Those in Charge (the Controller’s Residence).
- An approach to evaluating aggregates
- Obtaining the Necessary License for the RMC Plant Ministry of the Environment and Forestry (MKM) report on the state of the environment.
- The State Pollution Control Board (SPCB) has issued a certificate stating that no objections have been received.
- Permit for Occupancy issued by the SPCB.
- Permission must be granted by the Chief of Explosive Ordnance.
- Registration with the agency in charge of conducting industrial examinations.
- Permission for the electric mold.
- Both water and sewage connections are installed.
- Certificate of land ownership or lease agreement.
To enter India’s ready-mix concrete market, You need Registration, obtaining a factory License, registering for the Goods and Services Tax, and obtaining a no-objection certificate from the National Pollution Control Board.
Ready Mixed Concrete(RMC Plant) Type
- Compact Batching Plant.
- Mobile Batching Plant.
- Horizontal/ Stationary Batching Plant
Profit Made By India’s RMC Plants
The ready-mixed concrete (RMC) market in India is anticipated to expand by 7-9 GR over the next five years. Increasing investments in the nation’s efforts to enhance its infrastructure and the urbanization of its cities are the primary drivers of this expansion. In India, the ready-mixed concrete (RMC) industry is anticipated to grow at a rate of 7-9 GR over the next five years. Increasing investments in the nation’s overall infrastructure development and the urbanization of the nation’s extant cities are the primary drivers of this expansion.
The RMC Plant Setup Cost in India could be between 50,000 and 500,000 Indian Rupees. This amount can also be repaid by the overwhelming majority of the industry’s most successful cement companies at the standard bank interest rate. It is common knowledge that dealers account for at least 8 to 10 percent of the retail margin.
RMC Plant Setup Business Plan
An asphalt plant is a machine that can generate enormous quantities of concrete or asphalt mixtures. This sort of plant is also referred to as a ready-mix concrete plant, a concrete plant, and an asphalt plant. Subsequently, these mixtures are transported to construction sites, where they are utilized in the various building projects being executed.
The most prevalent type of dosage equipment is, by far, a dry mixing device. Produced in dry mix facilities, concrete, and asphalt mixtures require no additional watering before use. In addition to dry-mixing plants, there are also prefabricated plants, Ready Mix Concrete Requirements, wet-mixing plants, and ready-mixing plants. Typically, wet mix facilities produce wet concrete and asphalt mixtures before use.
License Required to RMC Plant Setup in India
The licenses required for starting an RMC Plant Setup in India are as follows:
- Environmental clearance from the Ministry of Environment and Forests (MoEF).
- No Objection Certificate (NOC) from the State Pollution Control Board (SPCB).
- Consent to operate from the SPCB.
- Udhyam Registration
- Factory License
- GST Registration
- License from the Chief Controller of Explosives.
- Registration with the Factory Inspectorate Department.
- License from the Electricity Board.
- Water connection and Sewerage connection.
- Land Lease/Ownership proof.
Ready Mix Concrete (RMC) Requirements
Before establishing a batching plant or RMC plant, it is essential to familiarise yourself with the requisite equipment and the numerous processes involved. This is the most critical step before installing a manufacturing plant or RMC plant. Before establishing an RMC plant or a batching plant, you must determine which permit and License are required in your region. This is an incredibly important step. The next crucial stage is to determine whether or not it is possible to launch a batching plant or an RMC plant by analyzing market competition and demand. The final configuration is completed to be prepared for the challenges inherent in operating a batching plant or RMC plant, such as upholding quality control and meeting delivery deadlines.
List of Machinery used in RMC Plant
- Inline bins storage, Air Compressor, Cement filling compressor
- Skip bucket (skip hoist)
- Cement & Fly ash Silos
- Screw Conveyor
- Weighing system
- Controllers (Controller House)
- Aggregate hopper
- Aggregate Weighing system
- Pan Mixer
- Transit Mixer (2 Nos.)
- DG Set